Automatic Gearshift Control GSA9001s

Getriebeschaltautomat GSA9001s, Aktuator  und Schaltschrank

Automation system for shifting and testing of vehicle gearboxes directly at the shift lever

The automatic gearshift control GSA9001s is an automation system for shifting and testing of vehicle gearboxes, consisting of an actuator with integrated synchronous motors and travel-sensoring system as well as the appropriate power- and signalling electronics. The GSA9001s is used for practice-oriented gearbox shifting in stationary power train test benches and for testing of gearboxes. A variety of software modules for gearbox testing is available.

Main features:

  • Max. shifting travel in 2 axes: 260mm (320mm)*
  • Max. shifting force in 2 axes: 300N (700N)*
  • Max. shifting speed: 1m/s (1.5m/s)*
  • Effective shift lever length: 250mm (300mm)*
  • Resolution and repetitive accuracy: < 0.05mm
  • Electronically controlled, electro-mechnical system, self learning
  • Max. 8 forward gears, 4 reverse gears, 1 idle position can be stored in 32 data files per gearbox
  • Equipment is available in a version for passenger cars or commerical vehicles*

Options

Force measuring equipment
Force measuring equipment

Force measuring equipment

Most realistic gearshifting is feasible with the optional force measuring equipment, recognizing the rise in force at the synchronization point and a force-dependent passingthrough of the synchronizing range. Furthermore actual travel and force values are output as potential free analog voltages.

Clutch function KA9111⁺
Clutch function KA9111⁺

Clutch function

This clutch-actuator KA9111+ is integrated by hard- and software into the control computer of the Gearshift Equipment GSA9001s. Power supply of the clutch-motor is made by a fourth servo controller SCR9801. The clutch is operated via the Handterminal HT9201. With this terminal the clutch setting as well as the adjustment of all required
parameters are made.

Software modules
Software modules

Software modules

Software modules for testing of manual gearboxes, checking of double shiftings by input of a shifting gate offset, testing for smooth operation of selector travels resp. shifting gates by force-controlled positioning of the shift lever resp. shifting gates and travel-controlled passing-through the selector travel resp. shifting gates, and the operation of automatic gearboxes are available.

Force- and travel measuring curve
Force- and travel measuring curve

Force- and travel measuring equipment

The GSA9001s offers the out put of parameters as digital display on the Handterminal HT9201 and as potential free analog voltages. Realistic shifting by recognizing the sychronization and build-up of a force ramp at the synchronization point. Shifting force-controlled further movement.

Accessories

Order information Order
External second Handterminal HT9201 incl. connection cable, 3m and connector SHB000995
Electronic cabinet (Schroff Eurorack, RAL7035) incl. installation and commissioning of GSA9001s components SHB000935
Electronic cabinet (Rittal TS8, RAL7035) incl. installation and commissioning of GSA9001s components SHB000936
Installation and commissioning of components of GSA9001s in a special cabinet requested or made available by the customer (cabinet not included) SHB000937
Air/Air-cooling unit incl. mounting into an electronic cabinet for increased ambient temperature range
from 0°C up to + 55°C
SHB000938
Air/Water-cooling unit incl. mounting into an electronic cabinet for increased ambient temperature range
from 0°C up to + 55°C
SHB000939
Climate control door, air/air-cooling incl. mounting into an electronic cabinet fo increased ambient temperature range
from 0°C up to + 55°C
SHB000940

Video